| Q
1. Please explain, HOW OMNIVALVES WORK (IN AS FEW WORDS AS POSSIBLE)?
The
Problem: Automotive Intake valves in all four stroke engines
are locked to a cam lobe. The cam lobe moves at the same time the
piston is going up and down. So the valves (both intake and exhaust)
are opening and closing as the pistons are moving. This limits the
engineer’s ability to get the motor to flow. The intake and exhaust valves
open and close REALITIVLY SLOWLY. So, the engineer/ cam grinder,
designs the cam to open the intake valves early and close them later, (so
the valves will be open further at certain piston positions). This allows
the engine to flow more efficiently at certain higher RPM ranges. But at
other RPM ranges the motor is quite inefficient.
OmniValves
Solution: The OmniValves OmniRing® (intake valve only), moves
freely. It responds to flowing gases from the intake manifold
into the cylinder and from gases attempting to re-enter the intake.
The ring is not locked to a cam lobe. So when it moves to allow flow or
to stop reversion, it opens and closes instantly because it moves with
the flow. The OmniValves via the OmniRing open and close more quickly
and accurately than any valve on the market. The result is PERFECT VALVE
TIMING! Perfect valve timing at every RPM, every condition,
every load, cylinder by cylinder, every stroke, every time. OmniValves
is the solution!
Valve
Overlap: At certain higher RPM ranges, good design means the
intake valves start to open before the exhaust valves close (the escaping
exhaust gas can cause a scavenging effect in the cylinder helping fill
the cylinder with intake mixture). This is called valve overlap.
During
Valve Overlap, if the pressure in the cylinder is greater than that of
the intake manifold, the OmniValve, via the OmniRing, effectively stays
closed while the cam is telling the valve to open. AND HERE IS THE KEY;
when the OmniRing opens it opens instantly, without requiring any engine
movement.
Compression
Overlap: Every four stroke engine has compression overlap. Compression
Overlap occurs when the intake valve is closing (but still open) and the
Piston is going up on compression.
Compression
overlap is an obscure subject and rarely discussed because to date, there
has been no solution. Now the compression overlap problem is solved with
OmniValves.
When
the pressure in the cylinder is greater than that in the intake manifold,
the OmniRing instantly snaps closed without movement of the engine.
With
OmniValves the cam becomes the Min and Max open and closed and the OmniValves
dynamically adjust valve timing to give you PERFECT VALVE TIMING, every
stroke, every driving condition, every RPM, cylinder by cylinder, every
time.
Most
engines only operate efficiently at a very narrow RPM RANGE. In that very
narrow range, when the intake, cam and exhaust are working in harmony the
OmniValves OmniRing is not moving. The OmniRing simply follows the valve.
OmniValves expands this efficient torque zone by as much as 500%.
OTHER VARIABLE CAM TIMING SYSTEMS ONLY CHANGE THE PLACE IN TIME WHERE THE
CAM STARTS ITSUNALTERABLE LOCKED CYCLE.
Dynamic
Perfect Valve Timing: at every RPM, every condition, every load, cylinder
by cylinder, every stroke, every time. PERFECT VALVE TIMING gives you a
lot of very good things: lower emission, better fuel economy, and more
usable low end torque, which greatly increases mileage. We’re not talking
small gains, but big, substantial improvements!
PLEASE
EMAIL QUESTIONS TO: info@OmniValves.com
Q
2 . What is the difference between OmniValves and VTEC and various other
variable valve trains?
Variable
valve trains like VTEC and others can never do what OmniValves do because
the valves in a variable cam train are locked to their lobe. AND
NO Variable cam train opens or closes the valves any faster; ZERO, NONE
NADA! And none of them sense cylinder pressure. They only change the place
in time where the cam starts its unalterable cycle. OmniValves are
totally different. They close and or open and or stay closed or open, cylinder
by cylinder, stroke by stroke, at every RPM, achieving PERFECT VALVE TIMING!
PLEASE UNDERSTAND THIS MOST IMPORTANT KEY FACT: OmniValves, can open, close,
or stay closed without any movement of the cam, crank or pistons" This
means they open or close instantly, something no other valve or variable
cam system will ever do.
A little
known and less understood FACT: on the compression stroke in every auto
(except the ones equipped with OmniValves) the piston is up on its compression
stroke as much as 42% of the travel before the intake valve is closed,
this is known as compression overlap.
OmniValves
recapture this lost displacement and prevent harm to the manifold vacuum.
Q
3 . Installing OmniValves in an engine makes it a hybrid, please
explain?
Hybrids
achieve “city” mileage equal to “highway” mileage because they use an electric
motor to assist with starts and stops at low RPMs. Starts are assisted
by an electric motor, while stopping puts energy back into the batteries.
While this is an efficient use of energy, there are inherent problems…
First,
hybrids still need a gas engine for highway driving (to get a 300 mile
range) and to charge the batteries. While driving around town the gas engine
runs to provide additional power as it’s needed, and to charge the batteries.
The gas engine is running all the time, but the power is not used efficiently
all the time. Hybrids also carry expensive, acid laden, heavy batteries
and a hefty price tag due to billions of dollars in R&D.
Hybrids
carry all of this “baggage” for one reason: to improve gas mileage by achieving
efficient low end torque..
Along
comes OmniValves. Install OmniValves and you achieve low end torque similar
to that of a hybrid, with no batteries, no electric motors and no extra
vehicle cost. And you keep all of the style , performance and comfort
of the car you wanted in the first place. Put the pedal down and you get
high performance. Ease off, in the city you get around more efficiently
with all that new found low end torque.
Q
4. How do the Valves operate?
A 4.
OmniValves are intake valves with a Floating Seat. The Floating Seat senses
the differential pressure between the cylinder and the intake manifold
on every stroke, thousands of times per minute. A ring fluctuates between
the open and close ensuring little or no reversion.
Q
5. Can OmniValves be installed on any motor?
A 5.
Yes! Some engines need slight modifications to the head and/or the piston
clearance, but most engines accommodate OmniValves with just a slight change
in timing and an adjustment to the mixture.
Q
6. What materials are used to make the OmniValve?
A 6.
OmniValves are currently constructed of all stainless steel. The ring is
heat treated for toughness, strength and durability, and the valve is friction
welded to the hardened stem.
Q
7. Can you hear the rings moving inside the engine?
A 7.
No. Precision engineering provides for silent operation.
Q
8. Are there other companies making these Valves?
A 8.
No. OmniValves are a patented, proprietary technology. While we are pursuing
licensing opportunities with major engine manufacturers we are currently
the exclusive manufacturer.
Q
9. How much are the Valves?
A 9.
While OmniValves, Inc. owns all rights to OmniValves, and is the exclusive
manufacturer and seller of OmniValves we are an environmentally conscious
and consumer oriented company dedicated to doing right. And while OmniValves
have a value of over $250 dollars each because their potential for economic
savings, we believe every engine should run the OmniValves! So our marketing
plan focuses more on VOLUME than margin. The current wholesale price for
OmniValves is $30.00USD each..
Q
10. How far does the Seat travel?
A 10.
The seat can travel as far as your specifications require. In most applications
.160" is the maximum degree of travel needed. As cam designs change the
amount of travel may change. The travel on most valve designs increases
the height of the valve.
Q
11. Do you need .160" travel?
A
11. Yes. .160" and more is generally required, (the more the travel the
more you can overlap the valve openings). .160” gets the job done with
no harm to the idle or low end torque.
Q
12. What do you mean, “will add to the height of the valve”?
A 12.
The valve head will be thickened by the travel amount. This thicker
valve will be inside the combustion chamber, (or you can lower the intake
valve seat by the travel amount and the valve will set at the same height).
You may also split the difference, however you like. We have other floating
ring designs for special applications, but have found through testing that
the preferred design will add to the height of your valve head. Most engines
we’ve built valves for have not incurred an interference problem with either
the piston or other valves.
Q
13. Does the floating seat harm intake flow at my peak efficient RPM Range?
A
13. Testing implies no such harm, and indicates significant help at all
RPMs. (Of course the most significant help is at lower RPMs).
Q
14. How is the ignition timing affected?
A
14. Ignition timing is generally retarded between 6 to 12 degrees. The
cylinder charge with ignites much faster with OmniValves. The kernel growth
is not negatively affected by the reversion and will grow much faster.
So, the timing must be retarded.
Q
15. How do OmniValves help emissions?
A 15.
OmniValves enable lower emissions in two ways: first, idle speed is lower.
We’ve idled motors at 300 RPM with good stability and sufficient torque
to enable the alternator and air conditioner to operate normally. With
design adjustments to the flywheel and/or the torque converter/transmission
and emissions can be cut in half with OmniValves. We’ve also seen lower
hydrocarbons and zero carbon monoxide!
Q
16. How about Diesel engines?
A
16. We are now testing a Cummins 6 Cylinder Diesel and we will post the
results as soon as they are complete. We anticipate a torque curve from
400 RPM and up that will enable any diesel to have a much bigger "green
zone" enabling much better results from the same motor, after adding OmniValves.
Q
17. Why aren't any of the big automakers using this technology?
A 17.
It would seem that the "wasn't invented here syndrome" is alive and well
in most R&D facilities. We feel strongly that once OmniValves are proven
to be the direction of the future by some of the smaller manufacturers
OmniValves will be in every 4 stroke engine built from now on because OmniValves
work!
Q
18. How does the OmniValve work compared to Variable Cam timing?
A
18. Much better! The Honda motor with variable cam timing only has two
positions. OmniValves facilitate the position the cylinder actually needs
on every stroke. OmniValves will provide virtually PERFECT VALVE TIMING.
Q
19. How can I get a set of OmniValves to test or to use?
A 19.
We can make OmniValves for any application. Simply send us a print or a
valve that is being used and let us know what kind of travel you want.
We are currently making most valves travel about .160". Qualified customers
may receive a set for free. For details contact us at
Q
20. Can you explain some of the terminology related to engines and valves?
A 20.
OMINVALVES TERMINOLOGY
OmniValves
= individual intake valves that respond to cylinder pressure vs. intake
manifold pressure; every cylinder, every stroke, every rpm, perfect valve
timing. Valves
opening
and closing are not controlled by a ramp on a cam. They are controlled
by cylinder pressure vs. intake manifold pressure. This allows OmniValves
to open or close in zero rotation of the cam / pistons. A conventional
valve is controlled by a cam ramp locked to the position of a rotating
crank / pistons, and must open and close in locked sequence.
Variable
Cam timing = A camshaft that changes at predetermined RPMs, relative to
the rotation of the crankshaft, it introduces a varied, but unalterable
cam profiles via a predetermined and unchanging starting point. Variable
cam timing works, but it is limited in function.
Valve
Overlap = when the exhaust valve is closing, but still open, and the intake
starts to open. The amount of time or the degrees of crank rotation in
which they are both open is the valve overlap. Overlap can range greatly
from 30 degrees to 90 degrees crankshaft rotation. This range exists
for several reasons. The first is scavenging, the second is design limitations
due to the limits of opening and closing cam ramps.
Cylinder
Scavenging = inertia from escaping exhaust gas creating a low pressure
zone in the combustion chamber, helping exhaust the cylinder and assisting
the fill of intake mixture. Scavenging only occurs at higher RPMs.
Scavenging
Zones = RPM ranges where scavenging is more or less beneficial. Scavenging
is a function of the Intake/exhaust manifold design and it is very RPM
sensitive. At low RPMs, there are no scavenging benefits.
Green
Zone = also known as the “economical” or “torque” zone. This is the RPM
Range where the Intake/exhaust manifolds and the camshaft are best matched
to work in harmony. These RPM zones are generally small, in the range
of a few hundred RPM and the optimal range is only a couple hundred RPM
depending on the driving conditions.
Displacement
= Area x stroke
Actual
Displacement = Area x stroke with intake closed, on the compression stroke.
Effective
Displacement = a dynamic look at the volume displaced in a turning engine
at different RPMs
Compression
Overlap = the zone in which ‘the piston is moving up on the compression
cycle and the intake valve is on its closing ramp but not yet closed. The
piston moves to 45% of its travel up on the compression cycle with the
intake valve still open.
Compression
Ratio = the total amount of displacement (area x stroke) / combustion chamber
volume. The compression ratio does not account for compression overlap.
Corrected
Compression Ratio = the dynamic effective compression of a turning 4 stroke
motor.
Margin
height = Intake Valve base height at its seat
Effective
Margin height = Intake valve height from the piston to the valve interface
(for piston clearance purposes).
OmniValve
Ring = the pressure sensitive seat that controls valve timing.
Exhaust
Reversion = exhaust gas contaminating the intake manifold during valve
Overlap, this is the result of inadequate cylinder scavenging.
Compression
Reversion = compressed mixture reversing back into the intake manifold
during
compression
overlap. This occurs due to the inability of the intake valve to close
quickly enough.
Camshaft
Ramp = opening and closing the intake valve via a direct link to the crankshaft.
The valves are moving in lockstep with the crankshaft movements / piston
movements.
Camshaft
Ramp Angles = the rate at which valves are opening and closing. These
angles are very restrictive to the performance of the engine. If it were
possible the automotive engineer would open and close the valves much more
quickly. With OmniValves it is possible.
Camshaft
RPM = 1/2 engine RPM
OmniValves
= individual intake valves that respond to cylinder pressure vs. intake
manifold pressure; every cylinder, every stroke, every rpm, for PERFECT
VALVE TIMING. Valves opening and closing are not controlled by the
ramp on a cam, they are controlled by cylinder pressure vs. intake manifold
pressure. Whereas conventional valves are controlled by a cam ramp
locked to the position of a rotating crank / pistons and must open and
close in locked sequence the OmniValves open or close in zero rotation
of the cam / pistons.
Q
21. What controls the opening and closing of OmniValves?
A 21.
The cam shaft controls the outer limits for open and close. If the
pressure in the cylinder is not lower than pressure in the intake manifold
the ring stays closed while the valve is opening, when the pressure is
correct it opens the ring. At that point the valve is effectively open.
When the cam tells the valve to close, the valve starts to close as the
piston is going up on compression. Then when the pressure builds higher
than intake manifold pressure, the ring closes via the differential pressure,
which effectively closes the valve. So your intake valves open and close
at the perfect times. And THIS IS THE KEY: when the valves open and close,
they do so more quickly than any other valve available! So you have
PERFECT VALVE TIMING. Every stroke, every RPM, every condition, cylinder
by cylinder, every time!
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